Hanyar Yanke Tsari Don Na'urar Yankan Laser

1

Lura: Kafin ƙaddamar da tsarin yankewa, ya zama dole don shirya yankan da ake buƙata: bututun ƙarfe, ruwan tabarau mai kariya, farantin karfe, gas (N2, O2), bench mai tsabta, microscope.

Kayayyaki

MaterialGrade

Bakin Karfe

SUS304

Karfe Karfe

Q235B

1-Ana shirya yankan

1.1Duban tsaftar hanyar gani

Duba matakai:

Mataki na 1: Tabbatar cewa fiber na gani da kuma yanke kai an haɗa su da kyau, kuma bututun sanyaya ruwa yana gudana akai-akai;

Mataki na 2: Bincika ruwan tabarau na kariya a ƙarƙashin shugaban yanke don tabbatar da cewa ruwan tabarau mai tsabta yana da tsabta;

Mataki na 3: Kunna Laser, kuma yi amfani da farar takarda don nisantar da bututun mai na yankan kai (kimanin 200 ~ 300mm nesa) don duba wurin haske ja don tabbatar da cewa hasken ja ba shi da tabo baƙar fata kuma babu rashin daidaituwa;

Mataki na 4: Idan babu rashin daidaituwa a cikin binciken ruwan tabarau na kariya na sama da kuma duban hasken ja, ci gaba zuwa hanyar haɗin shiri na gaba.

1.2Daidaita Laser ya kasance a tsakiyar bututun ƙarfe

Yanayin Gwaji:

Hanyar haske

haske haske

Nozzle

1.2mm bututu

Gwajin siga

Powerarfi: 1500W, Mitar: 5000Hz, Zagayen aiki: 50%, Lokacin harbi: 100ms

 

Hanyar gwaji:

Mataki 1: Daidaita matsayi na mayar da hankali na yankan kai zuwa sikelin 0mm;

Mataki na 2: Sanya tef ɗin scotch akan bututun ƙarfe, nuna hasken, da hannu daidaita dunƙule yankan kai da hannu ta yadda ma'aunin laser ya kasance a tsakiyar bututun.

1.3Gwajin mayar da hankali na Laser

Yanayin Gwaji:

Hanyar haske

haske haske

Nozzle

1.2mm bututu

Gwajin siga

Powerarfi: 1500W, Mitar: 5000Hz, Zagayen aiki: 50%, Lokacin harbi: 100ms

Hanyar gwaji:

Mataki 1: Sanya takarda mai rubutu akan bututun ƙarfe;

Mataki na biyu: duk lokacin da tsayin daka ya canza da 0.5mm, hasken yana fitowa;

Mataki na 3: Kwatanta girman duk maki, nemo da yin rikodin madaidaicin matsayi na mafi ƙarancin maƙasudi, wanda shine ainihin matsayin mayar da hankali na sifili, kuma ana amfani da ainihin matsayin mayar da hankali a matsayin ma'auni don yanke mayar da hankali na gaba na kauri daban-daban.

 

2-Hanyar yankan tsari

No.

DebugCkai tsaye

Mataki

Mataki na farko

Carbon karfe sabon tsari debugging

1. Tabbatar cewa gyaran gyare-gyaren iska na bawul ɗin daidaitattun daidai yake;

2. Tabbatar cewa farantin ya lalace ko kuma an fara yanke gefen farantin;

3. Koma zuwa teburin tsarin aikin injin wutar lantarki na yanzu don nemo sigogin yankan daidai da kauri na ƙarfe na carbon (ikon laser, nau'in gas, matsa lamba na iska, bututun ƙarfe, yanke mayar da hankali, yanke tsayi);

4. Yi amfani da teburin siga na tsari don yanke ƙananan murabba'ai.Idan farantin yana ci gaba da yanke ko kuma sashin yanke ba shi da kyau, da farko daidaita mayar da hankali ta hanyar 0.5mm sama da ƙasa a kowane lokaci har sai sakamakon yankan farantin ko yanki ya cika bukatun;

5. Dangane da tasirin, gyara matsayi na yankewa a ƙarƙashin sakamako mafi kyau, sa'an nan kuma daidaita karfin iska sama da ƙasa ta 0.05bar kowane lokaci don ƙarshe ƙayyade matsa lamba na iska da ake buƙata don sakamako mafi kyau.Yankewar ƙarfe na carbon yana buƙatar daidaiton matsa lamba na iskar oxygen.

(Carbon karfe yankan na bukatar high bututun ƙarfe roundness da Laser cibiyar batu. Bayan kowane bututun ƙarfe maye, shi wajibi ne don sake tabbatar ko Laser ne a tsakiyar bututun ƙarfe).

Mataki na biyu

Bakin karfe sabon tsari debugging

1. Tabbatar cewa matsa lamba na iskar gas na silinda nitrogen isasshe (16-20bar).Rashin isasshen iska zai haifar da jinkirin saurin yankewa, slag da ke rataye a kan sashin yanke, da kuma shimfiɗa sashin yanke;

2. Tabbatar cewa farantin ya lalace ko kuma an fara yanke gefen farantin;

3. Koma zuwa tebur tsarin tsarin aikin injin wutar lantarki na yanzu don nemo sigogin yankan daidai da kauri na bakin karfe (ikon laser, nau'in gas, matsa lamba na iska, bututun ƙarfe, yanke mayar da hankali, yanke tsayi);

4. Yi amfani da teburin siga na tsari don yanke ƙananan murabba'ai kuma amfani da ƙananan iyaka na saurin yankewa.Idan yankan ya ci gaba da ci gaba ko sashin yankewa ba shi da kyau, da farko daidaita mayar da hankali zuwa sama da ƙasa ta 0.5mm kowane lokaci har sai sakamakon yanke takarda ko yanki ya cika bukatun;5. Bisa ga sakamako, gyara yanke mayar da hankali matsayi a karkashin mafi kyau duka sakamako, da kuma dace ƙara yankan gudun, amma ba zai iya wuce babba iyaka yankan gudun, da kuma dauki barga tsari yankan gudun a matsayin misali.

Mataki na uku

Aluminum gami, jan ƙarfe high reflectivity abu

1. Aluminum alloy za a iya yanke a cikin kananan batches, amma jan karfe ba za a iya yanke;

2. Lokacin yankan aluminum gami, wajibi ne a lura ko an yanke farantin.Da zarar an gano cewa ba a yanke farantin ba, tsayawa nan da nan kuma rage saurin yankewa;

3. Kada a yanke aluminum gami na dogon lokaci, ana bada shawarar cewa kowane lokacin yankewa kada ya wuce rabin sa'a

4. Lokacin yanke aluminum gami, idan Laser ƙararrawa, da farko duba ko Laser yana da ja haske fitarwa.Kowane ƙararrawa ya kamata a dakatar da shi na tsawon mintuna 20, kuma kada a sake kunna Laser nan da nan don ci gaba da yankewa.

   

 

3000W Laser sabon inji sabon sakamako

a

Bakin Karfe: 2-6mm

c

Carbon karfe: 4-8 mm

b

Bakin Karfe: 4-10mm

d

Carbon karfe: 4-16mm


Lokacin aikawa: Jul-19-2022